The series 1000°C vacuum atmosphere box-type electric furnace, as shown in the figure, integrates a temperature control system, vacuum furnace chamber, vacuum pump, gas circuit, pressure protection, gas flow control, positive and negative pressure display, and water circulation pump into one unit, with the water circulation tank and the furnace body being separate units. The furnace lining insulation is made of vacuum-formed high-purity alumina lightweight material.
It uses high-temperature alloy resistance wire (containing molybdenum) as the heating element; it is a specialized device developed for laboratories in higher education institutions and research institutes, as well as industrial and mining enterprises, for sintering, melting, analyzing, and producing ceramics, metallurgy, electronics, glass, chemicals, machinery, refractory materials, new material development, special materials, building materials, metals, non-metals, and other chemical compound materials.
The control panel is equipped with an intelligent temperature regulator, control power switch, main heating start/stop buttons, voltage and current meters, a computer interface, a water pump switch, a vacuum pump switch, a gas flow meter, positive and negative pressure gauges, an electric contact pressure gauge, and valves, so that the operating status of the system can be observed at any time. This product adopts a reliable integrated circuit, provides a good working environment, and is resistant to interference. At maximum temperature, the outer shell temperature of the furnace body is ≤40°C, greatly improving the working environment. With microcomputer program control, programmable curves, fully automatic heating/cooling, and the ability to modify temperature control parameters and programs during operation, it is flexible, convenient, and simple to operate.
Temperature control accuracy: ±1°C with no overshoot. Constant temperature accuracy: ±1°C. Fast heating speed, with a maximum heating rate of ≤25°C/min.
The furnace chamber insulation is entirely made of vacuum-formed high-purity alumina lightweight material, which offers high operating temperature, low heat storage, resistance to rapid heating and cooling, no cracking, no slagging, and good insulation performance (energy-saving effect is over 60% compared to old-style electric furnaces). The structure is rational, with inner and outer double-layer furnace casings and air-cooled heat dissipation, which can greatly shorten the test cycle.
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| Item | Parameter |
|---|---|
| Model | AJ-1000XB |
| Power Supply | AC 380V |
| Max Operating Temperature | 1050℃ |
| Long-term Operating Temperature | 1000℃ |
| Temperature Control Range | 50~1200℃ |
| Temperature Sensor | K-type thermocouple, measuring range: 0-1320℃ |
| Heating Element Position | Surrounding inside furnace liner, molybdenum-containing high-temperature alloy resistance strip, max surface temperature 1380℃ |
| Temperature Control Accuracy | ±1℃ (Integrated circuit control, no overshoot) |
| Temperature Uniformity | ±1℃ (Depends on chamber size; multi-point control optional for large chambers to improve uniformity) |
| Heating Rate | Adjustable, Max 20℃/min (non-linear), Min 1℃/h |
| Fast Cooling | Built-in fast cooling system. Variable frequency blower sends cold air between outer vacuum liner and insulation layer for rapid cooling |
| Heating Element | High-temperature alloy resistance strip installed inside furnace liner |
| Liner Material | 310S stainless steel |
| Discharge Rack | Customized according to customer products (Optional) |
| Furnace Body | CNC machined, polished, pickled, phosphated, powder coated and high-temperature baked. Two-tone appearance, anti-oxidation, acid & alkali resistant, corrosion & high temperature resistant, easy to clean |
| Body Structure | Adopts internationally advanced air-cooled double-layer furnace structure for good working environment |
| Door Opening Method | Axial 180° side opening, 360° rotatable door to avoid arm burn by hot inner surface during sampling |
| Door Locking | Standard manual spiral lock; electric lock customizable |
| Water Cooling System (Optional) | Imported hot water circulating pump + water tank. Pump withstands up to 160℃ hot water, continuous running >1 year. 304 stainless steel tank, volume 150L~200L |
| Water Cooled Parts | Furnace mouth and door of inner chamber shell |
| Circulating Water Radiator | Multi-channel pure aluminum heat sink to prevent excessive water temperature rise |
| Vacuum Pump & Vacuum Degree | Two-stage direct-drive rotary vane vacuum pump, ultimate vacuum 6.67×10⁻²Pa |
| Power Supply | IGBT DC power supply |
| Vacuum Display | Pointer pressure gauge (-0.1MPa relative pressure) + digital resistance gauge (absolute pressure) |
| Pressure Resistance | Chamber plate thickness 6~20mm, double-sided welding, withstand positive pressure up to 0.098MPa |
| Gas Valves | Imported stainless steel valves |
| Pressure Measurement | 1 dual-scale pointer gauge for positive & negative pressure |
| Gas Flowmeters | 2 float flowmeters (spec optional); precision mass flowmeter available |
| Pressure Protection System | Signal from electric contact pressure gauge / pressure sensor. Automatically close gas inlet solenoid valve, open exhaust valve and trigger audible & visual alarm to release overpressure and protect furnace |
| Gas Leakage Alarm (Optional, required for H₂ atmosphere) | Detects toxic/hazardous gas leakage. Auto stop furnace, cut gas supply and activate exhaust for higher safety |
| Available Atmospheres | Hydrogen, Nitrogen, Argon, Carbon Monoxide, Oxygen, etc. |
| Refractory Material | Vacuum molded high-purity lightweight alumina material. Lightweight hollow sphere alumina plate for furnace mouth & bottom vulnerable area. High temperature resistance, low heat storage, thermal shock resistant, no cracking or slag falling, energy saving ≥80% vs old furnaces |
| Insulation Material | Three-layer insulation: aluminosilicate fiber board, alumina fiber board, polycrystalline alumina fiber board, energy saving ≥80% vs old furnaces |
| Shell Temperature | Shell temperature<45℃ under continuous long-running |
| Protection | Integrated modular control unit, dual-loop control & dual-loop protection. Protection functions: overshoot, under-adjustment, thermocouple break, phase loss, overvoltage, overcurrent, overtemperature, current feedback, soft start |
| Control Power | IGBT DC power supply |
| Display Parameters | Temperature, segment number, segment time, remaining time, output power percentage, voltage, current, etc. |
| Panel Buttons | Imported buttons with service life>100,000 times, with LED indicator |
| Temperature Curve Setting | Intelligent temperature controller with PID, APID, MPT modes, auto-tuning & self-learning, no overshoot or undershoot. 30-segment program control, arbitrary ramp slope. Support jump(cycle), run, pause, stop; program editable during running. AI curve fitting for smooth curve |
| Multi-curve Storage | 30 segments (customizable to 50 segments). 1 curve:30(50)seg; 2 curves:14(28)seg each;3 curves:9(15)seg each;5 curves:5(9)seg each. Multiple curves stored and freely recalled |
| PLC | Siemens S7-200 |
| Supplied Accessories | 1 crucible tongs, 1 pair high-temperature gloves, 1 DVD data disc |
| Warranty | 1-year free warranty for whole furnace. Heating elements excluded; free replacement for natural damage within 3 months |
| Optional Items | Touch screen control system, real-time recording of heating/cooling curves and pressure curves |
| Notes | 1. Recommended heating/cooling rate:10~20℃/min. Fast heating shortens heating element life2. Tiny cracks on chamber after use are normal and can be repaired with alumina coating3. High temperature solution leakage onto furnace bottom prohibited; use base plate or alumina powder isolation4. Install furnace in ventilated and dry location |
| Packing List | 1 furnace main unit, 1 crucible tongs, 1 pair high-temperature gloves, 1 data disc, 1 operation manual, 1 certificate, 1 factory acceptance report, 1 delivery note |
| Delivery | 1. Triple packaging: sponge paper + plastic film + wooden case2. Free door-to-door delivery within urban area in China3. Any damage during transportation borne by supplier4. Logistics: truck, railway, sea freight, air freight (foreign trade). Special vehicle for nearby shipment with wooden pallet + carton |