Split-Type Intelligent High-Frequency Induction Heating System

Using dual-regulated frequency and power control technology to deliver fast, stable, and energy-efficient heating, ideal for continuous-duty and high-precision industrial applications.

Induction Heating Furnace

Split-Type Intelligent High-Frequency Induction Heating System

Model:AJ-45KW-B
Input Voltage:3-phase 380V / 50–60Hz (standard)
Output Power:45 kVA
Frequency Range:30–80 kHz (auto-tracking)
Max Input Power:50 kVA
Cooling Pressure:0.3–0.6 MPa (adjustable per model)

Product Video

The Series is a split-type, intelligent high-frequency induction heating system designed for demanding industrial heating applications. Powered by dual-regulated IGBT/MOSFET frequency and power control, the system ensures automatic frequency tracking, precise temperature control, and 100% continuous duty operation.

Its modular (split) configuration separates the power supply unit and heating unit, allowing flexible installation, easier maintenance, and higher adaptability to various process layouts.

System Composition

ComponentDescription
Power Supply UnitEquipped with high-efficiency IGBT inverter modules (45–160 kW) for stable energy delivery.
Heating Unit (Inductor)Water-cooled inductor with optimized coil design for rapid, uniform heating.
Control PanelUser-friendly interface with digital display, auto-tuning, power/time adjustment.
Auxiliary CabinetIncludes control logic, safety interlocks, water circuit, and external IO interface.

Working Principle

  • Electromagnetic Induction:
    High-frequency alternating current generates an oscillating magnetic field via the inductor.
    Conductive metal parts within this field produce eddy currents, generating heat internally and rapidly.
  • Dual-Regulated Control:
    The system automatically adjusts both frequency (30–80 kHz) and power output to track load changes in real time, ensuring thermal stability even under fluctuating working conditions.
  • Split-Type Advantage:
    Separates the control/power module from the heating head, minimizing electromagnetic interference and reducing space requirements at the work site.

Core Product Advantages

FeatureBenefit
Split StructureEasier installation, reduced thermal interference, flexible positioning.
IGBT-Based Inverter TechFast heating, high efficiency (>95%), stable performance even at full load.
100% Duty CycleSupports 24/7 industrial operation without overheating or power drops.
Smart Self-Control SystemAuto-tuning for frequency & power, real-time monitoring, plug-and-play usability.
High Safety StandardsNo open flames, low-voltage heating coil, multi-layer protection (overheat, water, etc.).
Water Cooling SystemAdjustable pressure & flow rate for enhanced cooling and longer component life.

 


Technical Specifications

Model

AJ-45KW-B

AJ-60KW-B

AJ-90KW-B

AJ-120KW-B

AJ-160KW-B

Input Voltage

3-phase 380V / 50–60Hz (standard)

Output Power

45 kVA

60 kVA

90 kVA

120 kVA

160 kVA

Frequency Range

30–80 kHz (auto-tracking)

Max Input Power

50 kVA

66 kVA

99 kVA

132 kVA

176 kVA

Cooling Pressure

0.3–0.6 MPa (adjustable per model)

Duty Cycle

100% @30°C continuous

Main Unit Size

See table below

Weight

64–135 kg (varies by model)

Cable Length

2–6 meters (customizable)

 

Size Chart

UnitDimensions (mm)
AJ-45KW-B Main550×240×355
AJ-60KW-B Main650×285×510
AJ-90KW-B Main680×370×600
AJ-120/160 Main690×370×640
Auxiliary Unit470–900 × 265–500 × 430–600
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